Asgard Hi-Tech Solutions are experienced, trusted design and construction partners for the EV/General Battery Manufacturing turnkey facility fitout within the UK, EMEA and North America. We understand the development and manufacturing of lithium batteries needs to take place in ultra-low humidity dry rooms, even if it’s an R&D lab or a large-scale production facility. Our integrated team can assist in feasibility or conceptual project development, value engineering in conjunction with a multidisciplinary design team for all Battery Manufacturing Facilities.
Asgard has delivered highly complex projects involving, the following process.
- R&D Labs
- Pilot scale plants
- Test chambers
- Anode & cathode
- Calendaring & Slitting
- Cell Assembly
We offer complete Clean / Dry Room Walling systems, Ceiling systems, Floors and Door Solutions. Clean / Dry room Systems permeability always needs to be eliminated or controlled to minimise the risk of water vapour within battery manufacturing process rooms.
Our team of SME are dedicated to the battery manufacturing segment having developed solutions for dry rooms to maintain dew point of -50°C, and even -60°C, RH ranging from as low as 0.5%, including fire compartmentation up to 120 minutes. We equally understand your classification requirements ranging for Class 1,000 to 100,000 (ISO 6 – 8).
Our complete system eliminates or controls water vapour leakages and are specifically designed for impermeability. Our Dry room wall and ceiling systems are specifically designed to offer low deflection & Dry room watertightness. Service, Equipment & utility panel wall penetration are planned, designed and formed during our panel manufacturing process. Our Dry room wall panel system offers autostability up to 7.000m height. MEP & Utility Panel ceiling penetration are planned, designed and formed during our panel manufacturing process. This keeps unplanned penetration to a minimum when forming on site.
We have multiple solution for doors options that would be suitable for battery manufacturing. All our system are designed with interlocking in line with clients interlocking philosophy (for MAL’s & PAL’s airlocks). We can provide mechanical interlock swing doors if required. Door selection is critical when providing an environmental barrier zone to minimise dryroom dewpoint / dryroom humidity issues. We would always recommend fully airtight door systems in high traffic openings. Dry / cleanroom integrity is vital. The tightness of our wall / ceiling system is limited to the permeability of the sealant used for joining the panels and doors. Our team of expertise prioritises the design, safety and quality standards surrounding the mechanical chemical process and to incorporate high volume manufacturing facilities within the process.
We have developed unique turnkey solutions for this sector. Our solutions minimise CAPEX construction costs. Asgard have also focused on OPEX, giving the best package offering for your cost of ownership. We truly have a global solution.
Battery Manufacturing Guide
View our Battery Manufacturing Guide to find out more about our Lithium Battery Manufacturing Solutions
Aluminium honeycomb panel core has 3 times lower impact from an environmental point of view as compared with rockwool and PIR. This is largely down to manufacturing techniques (energy consumption) and transport cost to the system / panel manufacturer’s plant. Aluminium can be recycled.
Asgard have the capability and capacity to mobilise and assist your project needs globally. For more information, please contact [email protected]